Plastic products are a huge part of this world. From daily use items to equipment parts, plastic is used in different forms every single day. These plastic parts are made in different shapes, size and color. The thermoplastic welding procedures make it easier to weld these parts easily and accurately. When it comes to thermoplastic welding, there are more than enough options available in the market. One must choose the machine depending on the requirements they have.
There are quite a few factors that play an important role like material, size and joint design along with time constraints and budget. One of the most efficient and cost-effective procedures is vibration plastic welding machine (เครื่องเชื่อมพลาสติก, term in Thai). While there are many other methods, vibration plastic welding is capable of offering more advantages than many other welding methods.
Suitable for various joint shapes
There is a belief that vibration weld is for flat plane. But modern and evolved welding tools can do more. These can easily cater complex shapes along with flat planes. If the welding profile is 10 degree or less, vibration welding can successfully weld curved and irregular parts.
Say good bye to consumables
As it comes to welding, other materials like glues, solvents and fastening agents are common in case many machines. But vibration machine in itself is enough. No other consumables are needed when vibration welding process is in place.
All machines and welding processes do not go well for all thermoplastic polymers. But vibration welding is compatible with almost every type of polymer. This makes it an effective choice for manufacturing units where two different types of materials are welded together.
There are quite a few requirements of manufacturing units. Some of the welding machines use heat sources for the process and generate excess heat during the procedure. The fumes must be extracted with enough are from the area for safety of the people and the property. But vibration welding machine uses friction rather than heat. It creates almost no fume that requires a ventilation process. Production areas with minimal ventilation facilities can also use these machines without fearing about safety.
Firstly, this very technique requires no consumables namely glues or solvents. This brings down the cost of production. Along with that there is no need for any heating element as it requires no heat as well. As there is almost no fume outpour from the machine, it saves the ventilation cost while being environment friendly. Low cycle times help you to get more produces in little time making it possible for a business to meet requirements for more. Higher numbers of produces also means lower cost for every unit. Each of these things together makes vibration welding one of the most efficient and cost-effecting plastic welding techniques.
Really small parts, quite large ones and everything in between can be perfectly welded by the machines. As there are customizing options, it is easier to find the exact match for your operations.